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Crowning system

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  • Information
  • Crowning system in a press brake tool refers to a mechanism designed to compensate for the deflection of the press brake bed and punch during the bending operation. It ensures an even bend along the entire length of the workpiece, even when bending thick or long sheets of metal.

    The main function of the crowning system is to counteract the natural deflection that occurs in the press brake structure when high bending forces are applied. This deflection can cause inconsistent bend angles and uneven material thickness across the width of the workpiece.

    There are several types of crowning system used in press brakes, including:

    1. Hydraulic Compensation: A hydraulic compensating table uses a hydraulic cylinder or actuator located under the press brake bed to apply upward pressure to specific points on the bed. This counteracts the deflection of the bed and ensures an even bend line across the entire length of the workpiece.

    2. Mechanical Compensation: A mechanical compensating table uses adjustable wedges or shims placed under the press brake bed to create a convex or concave shape. By adjusting the position of these wedges, the operator can compensate for the deflection and achieve an even bend.

    3. Dynamic Compensation: Dynamic compensation tables use sensors and actuators to continuously monitor and adjust the position of the ram and bed during the bending operation. These systems provide real-time feedback and corrections to ensure consistent bending results, even as material properties change.

    Crowning systems are critical to achieving accurate and repeatable bending results in press brake operations, especially when bending long or thick sheets of metal. It helps eliminate defects such as inconsistent bend angles, thereby improving the overall quality of manufactured parts.
  • Air Bending Force
  •  
    Air bending force
    Required press force at 90° air bending, force in ton/mtr.

    The charts below give the appropriate tonnage to air bend mild steel.

    Bending force for other metals:
    Soft aluminium Tons per unit length x 50%
    Aluminium alloys heat treated Tons per unit length x 100% 
    Stainless Tons per unit length x 150%


     

  • Items
  • Order:
     
    Minimum order is $20.00.
     
     
    Special Orders:
     
    All special orders are non-cancelable, non-returnable, and non-refundable. 
     
     
    Payment Terms:
     
    Terms are net 10 days. Catalog prices are subject to change without notice.
     
     
    Freight:
     
    Orders are shipped F.O.B. from our manufacturing facility. (International Shipments are Incoterms: Ex Works).
     
     
    Order Cancellation:
     
    In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material.
     
     
    Returned Material:
     
    A handling/restocking fee will be applied to all products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned.
     
    Claims:
     
    All claims or product shortages must be made within 30 days of the invoice date.